YOLO-Crack: Geometry-Guided Real-Time Crack Detection Framework Toward Edge Deployment

Crack detection in mobile inspection scenarios is constrained by both the extremely slender geometry of crack targets and the real-time inference requirements on edge devices, which expose systematic limitations of general-purpose object detectors. This paper proposes YOLO-Crack, a closed-loop solution that couples geometry-statistics-driven module design with end-to-end edge deployment validation. On the algorithmic side, we first quantify crack geometric properties and then introduce (i) a crack-aware cross-dimensional fusion attention (CFCA) module to strengthen feature representations, (ii) a dual-path feature enhancement module (DFEM) to preserve fine details during upsampling, and (iii) an empirical smooth quality window adjustment with shape consistency regularization to stabilize bounding-box regression for slender cracks. Experiments on the Crack500 dataset show that YOLO-Crack achieves 78.8% precision, 51.4% recall, and 65.7% mAP@0.5, improving over the YOLOv11n baseline by 4.2, 1.7, and 2.9 percentage points, respectively. On the engineering side, we deploy YOLO-Crack on a Jetson Orin NX mobile robot platform and evaluate it in a real ROS pipeline; the measured end-to-end throughput reaches 25.5 FPS, meeting real-time video processing requirements. The proposed framework provides a practical reference workflow for edge vision tasks, from geometry analysis to engineering verification.