Vibration Assessment Due to Stator and Rotor Interturn Faults in a Doubly Fed Induction Generator for Wind Turbine Application

All rotating electrical machines are susceptible to vibrations arising from electromagnetic (EM) forces, electrical faults, mechanical defects, imbalance, and structural resonance. In Doubly Fed Induction Generators (DFIGs), such electromechanical vibrations are especially important because they can degrade reliability, increase noise, and lead to severe damage if resonance-prone operating conditions are not identified in time. Although fault diagnosis in DFIGs has been widely investigated using current, voltage, and flux signatures, comparatively fewer studies have examined fault-specific vibration behaviour under stator and rotor interturn faults (ITTFs), particularly through a coupled EM structural framework. In addition, prior vibration-based studies have not examined the influence of end winding ITTFs, its location, severity, and modal interaction investigating resonance risk. This paper considers vibration characteristics of a variable-speed 2.8 MW DFIG used in a grid-connected Type-3 wind turbine unit (WTU) at no-load operating condition. The DFIG is modelled in ANSYS Academic Research v 2022 R2 Maxwell for EM behaviour assessment for ITTFs in both stator and rotor windings along with modal analysis (MA) in ANSYS Workbench to examine the undamped stator and rotor modes over a range of frequencies. This coupled approach enables identification of vibration signatures associated with different ITTF types. The results show the magnetic flux density near faulty end-winding region increases with fault severity and ranges from 4.19 T to 4.39 T in proximity to faulty windings. A dominant modal frequency band of 60–65 Hz is identified, where stator and rotor modes coincide, creating probable resonance conditions. A severe vibration response is observed for single-phase stator ITTF, showing an amplitude of 2116 mm/s at 480 Hz for a larger number of shorted turns, indicating that asymmetric faults can produce stronger EM excitation than multi-phase faults. The main contribution of this paper is demonstration of a fault-specific, MA and vibration-based Condition monitoring system (CMS) implementation workflow for a DFIG. Unlike prior vibration-based studies that primarily focus on general machine vibration, mechanical faults, bearings, etc., this paper links stator and rotor ITTF induced EM excitation to modal characteristics, resonance behaviour, and measurable vibration signatures, establishing vibration analysis (VA) as a practical complementary technique for CMS of ITTFs in DFIGs.