Thin-Film Coating Technologies for Energy-Efficient Glazing: Materials, Deposition Systems, Methods of Analysis, and Functional Performance

Low-emissivity (low-E) coatings are among the most effective thin-film technologies for reducing radiative heat losses and controlling solar heat gain in buildings, which account for approximately 30–40% of global primary energy consumption. This expanded review follows the technological evolution of low-E glazing from early transparent-conductor “heat mirrors” to modern multi-silver dielectric/metal/dielectric (D/M/D) architectures and emerging functional coatings. Four complementary perspectives are addressed: (i) the materials employed, from silver-based multilayers and transparent conducting oxides (ITO, FTO, AZO, GZO) to seed, blocker, and protective dielectric layers; (ii) the deposition systems, contrasting on-line pyrolytic/CVD “hard” coatings with off-line magnetron-sputtered “soft” coatings, together with ALD, sol–gel, and evaporation routes; (iii) the methods of analysis used to correlate microstructure, composition. and interfaces with optical, electrical, and thermal behaviour (XRD, XRR, SEM/TEM, AFM, XPS, SIMS, spectrophotometry, ellipsometry, emissivity, and U-value metrology according to EN 410/EN 673 and ISO 9050); and (iv) the functional performance of low-E stacks in insulating glass units, vacuum glazing, retrofit films, and smart-window systems across climate zones. Persistent research gaps are identified in long-term durability and ageing, indium-free scalable materials, standardized accelerated testing, and multi-objective design of thinner, more selective, and more robust stacks.