The Potential Role of the Liquid Phase Generated During Hydrothermal Carbonization in Energy Systems

Hydrothermal carbonization (HTC) is a promising thermochemical process for valorizing wet biomass and organic waste streams, generating hydrochar, gas, and a liquid phase commonly referred to as HTC process liquid or the aqueous phase. Depending on feedstock type and process severity, hydrochar typically accounts for approximately 40–70 wt.% of the initial dry feedstock, the liquid phase for about 30–60 wt.% in lignocellulosic and agricultural residues, and the gas phase for about 1–10 wt.%, while highly hydrated waste streams may generate even higher liquid-phase shares. Although hydrochar has traditionally been considered the main energy product, the liquid phase may retain approximately 20–65% of the initial feedstock carbon and around 15–25% of the initial energy content. However, its high chemical oxygen demand, elevated organic carbon content, variable biodegradability, toxicity, and inhibitory compounds often lead to its classification as a wastewater stream requiring treatment. The crucial novelty of this review is its system-oriented evaluation of HTC process liquid as an energy-bearing and system-integrating stream rather than merely as a wastewater by-product or as a substrate for isolated valorization routes. Therefore, this review evaluates the role of HTC process liquid in energy systems, focusing on its formation mechanisms, chemical composition, energy potential, valorization pathways, integration strategies, and environmental implications. The reviewed evidence shows that HTC process liquid contains a complex mixture of dissolved organic compounds, including volatile fatty acids, sugars, furans, phenols, ketones, aldehydes, amino acids, ammonia, and nitrogen-containing heterocycles. These compounds may support anaerobic digestion, dark fermentation, aqueous phase reforming, electrochemical conversion, nutrient recovery, and process-water recirculation. Among these routes, anaerobic digestion is currently the most mature, although its efficiency depends strongly on HTC severity, feedstock type, inhibitor formation, and microbial adaptation. Hydrogen-oriented and electrochemical pathways offer additional opportunities but still require further validation using real HTC liquids, standardized yield reporting, and long-term stability assessment. Overall, HTC process liquid should not be regarded solely as an environmental burden, but as a chemically complex and energy-rich stream that may improve the performance of integrated HTC-based bioenergy systems. Future research should focus on standardized liquid-phase energy metrics, long-term process integration, toxicity control, and experimentally validated techno-economic and life-cycle assessments.