Synergistic Thermal Hazard Mitigation and Smoke Control by Water Mist and Semi-Transverse Mechanical Ventilation for Battery Electric Vehicle Fires in Road Tunnels

Battery electric vehicle (BEV) fires in road tunnels can intensify thermal, smoke transport, visibility, and CO exposure hazards under confined ventilation. This study evaluated the combined mitigation performance of water mist and semi-transverse mechanical ventilation. A three-dimensional PyroSim/FDS model of a 200 m × 10 m × 5 m tunnel was established with a 7 MW BEV design fire at the midpoint. The prescribed-source model was assessed against a reduced-scale lithium-ion battery tunnel experiment; at the representative monitoring location, the simulated temperature history reproduced the main trend, with deviations of approximately 7% and 10% at the first and second peaks. Thirty-six coupled cases examined ventilation mode, nominal opening velocity, nozzle arrangement and spacing, flow rate input, droplet diameter, and spray cone angle. Supply ventilation improved hot-smoke-layer cooling and visibility, whereas exhaust ventilation more effectively reduced the local CO volume fraction. Under the baseline weighting scheme, the highest-ranked case reduced the peak local ceiling-region and near-fire gas temperatures by 77.8% and 82.2%, increased average visibility during 200–500 s by 42.9%, and achieved a comprehensive relative mitigation index (CRMI) of 56.6%. Two supplementary nominal 10 MW simulations showed that this case retained substantial thermal control, reducing the two peak temperatures by 65.7% and 74.1%, but did not improve local visibility or CO. Thus, the thermal-mitigation trend persisted at the higher nominal input, whereas the full multi-hazard ranking was not transferable across fire sizes.