Sustainable Sound Absorption: A Critical Review of Material Innovation and Geometry-Driven Design
Faouzia Tayari, Regina Silva, Bruno Godinho, Pedro Pinto, Isabel Cardoso, Tiago Brilhante, Vânia Freitas, Rui Ribeiro, Artur Ferreira, Nuno GamaThe transition toward circular economy practices and CO2 reduction goals is driving the development of new sound absorption technologies. Traditional absorbers made from mineral wool or foams provide broadband absorption; however, their production is associated with intensive energy consumption and non-renewable resources. This is why the focus has been shifting from the mere substitution of materials to integrated solutions that combine sustainability with structure. This paper reviews recent innovations in sustainable absorbers based on bio-based and recycled materials. The acoustic performance of porous materials depends on such factors such as pore structure, airflow resistivity and geometric parameters such as thickness, multi-layer structure and resonances. At the same time, additive manufacturing (AM) allows creating geometry-controlled absorbers providing advanced acoustic properties. Despite many sustainable absorbers demonstrating sufficient sound absorption properties at medium and high frequencies, their use at low frequencies remains challenging. Additionally, concerns regarding durability, flame retardance, and environmental consistency continue to limit their broader application. Yet, hybrid, multi-material strategies, particularly those combining geopolymer matrices with bio-based or recycled fillers, are identified as a promising route to address these limitations. This review outlines current trends and highlights key challenges and future directions in the design of sustainable sound-absorbing systems.