Sustainable Electric Radiant Heating Systems for Industrial High-Bay Spaces: Experimental Performance and Decarbonization Assessment

The decarbonization of industrial heating systems is one of the major challenges of the current energy transition. Gas-fired radiant tubes dominate industrial heating in large-span, high-bay buildings due to their high efficiency and low operating costs; however, the absence of equivalent electric solutions capable of replacing them represents a significant technological and scientific gap. This paper presents the design, construction, and experimental characterization of an innovative electric radiant tube prototype developed within the INFRAEL research project. The prototype consists of a 100 mm diameter steel tube housing nickel–chromium resistive elements in various configurations, powered from a 230 V AC supply. Thermal measurements were performed using Type K thermocouples distributed along the tube, a non-contact infrared thermometer, and thermovision imaging, complemented by MATLAB R2025bTrial-based interpolation for mapping the thermal field on a receiving plane placed 2 m below the tube. Experimental results show that at a total power of ~1.2 kW (two resistors in parallel), the tube surface reaches temperatures exceeding 250 °C, corresponding to medium-wave infrared emission (~4 μm). A single 630 W resistor yields surface temperatures of approximately 136–160 °C. The temperature distribution on the receiving plane is relatively uniform. The study identifies key optimization directions—resistor geometry, thermal insulation, and integration with photovoltaic sources—with the goal of developing a competitive, zero-carbon alternative to gas-fired radiant heating systems in industrial environments.