Study on the Carbonation Behavior of Steel Slag in the SiC-K2SiO3 System Assisted by Microwave Heating

The steel industry is currently grappling with the dual environmental challenges of massive steel slag accumulation and carbon emissions. To address the limitations of traditional carbonation processes—namely slow reaction kinetics and insufficient mechanical properties—this study proposes a novel rapid carbonation enhancement method coupling microwave thermal field intensification, silicon carbide (SiC) physical absorption, and potassium silicate chemical activation. The effects of microwave heating parameters on the performance of carbonated steel slag blocks were systematically investigated. The results indicate a significant synergistic effect between the microwave thermal effect and the alkali-activated system. Under the conditions of a 0.14 liquid-to-solid ratio and microwave heating at 90 °C for 45 min, the compressive strength reached a peak of 48.82 MPa (a 44.7% increase over the conventional treatment group). Microstructural characterization revealed the reinforcement mechanism: the introduction of SiC and potassium silicate solution (K2SiO3) under microwave heating promotes a denser distribution of carbonation products. Synchronized with alkali activation, this effect promotes the in-situ growth of dense calcite crystals within a gel network, thereby significantly optimizing the pore structure (e.g., reducing the average pore size to 43 nm), and enhancing strength through synergistic effects. This research is subject to further energy and life-cycle assessments, and this approach holds potential for CO2 mineralization and the recycling of steel slag.