Study on Material Properties of Iron Tailings Sand Concrete and Its Application in Reinforced Concrete Short Columns

The huge demand for natural sand in the global construction industry has caused resource shortages and severe environmental issues. Meanwhile, China produces massive annual iron tailings, and their stockpiling poses prominent potential safety hazards. At present, numerous investigations have been carried out on the fundamental properties of concrete prepared by replacing natural sand with iron tailings sand (ITS). However, most studies are limited to single replacement ratios and conventional strength mix proportions. Systematic research focusing on high-replacement-ratio systems, long-term durability performance, and supporting practical construction technologies for engineering applications remains insufficient. Obvious gaps still exist regarding the key mechanisms and practical operation standards for high-value and large-scale utilization. Against this background, this paper prepares concrete with three strength grades (C30, C40, C50) and six ITS replacement ratios (0%, 20%, 40%, 60%, 80%, 100%). Cube compressive tests and prism axial compressive tests are conducted, combined with SEM microscopic microstructure analysis. Axial compression tests and bearing capacity research are further carried out on reinforced concrete short columns (RCSC) with the optimal replacement ratio. The results show that concrete compressive strength increases first and then decreases with the rise in iron tailings sand concrete (ITSC), with 60% identified as the optimal replacement ratio. At this ratio, the compressive strength of C30, C40 and C50 concrete increases by 24.3%, 11.5% and 12.9%, respectively, while the bearing capacity of short columns rises correspondingly by 18%, 14.1% and 8.1%. Microscopic test results reveal that ITS exerts both physical filling and chemical active effects. Its fine particles fill internal pores inside the matrix and refine the pore structure. Meanwhile, the reactive mineral components contained in ITS can participate in the hydration reaction of the cementitious system, accelerate the hydration rate and generate more dense hydration products. Therefore, ITS facilitates the hydration process and improves the mechanical properties of concrete. A calculation method for the axial bearing capacity of RCSC incorporating ITS is proposed via theoretical analysis. This study provides a theoretical basis for preparing concrete by replacing natural sand with ITS. Using ITS as aggregate is expected to alleviate tailings stockpiling risks, reduce natural sand consumption, and realize solid waste resource recycling. It also offers valuable references for the green development of the construction industry and safety protection in mining areas.