Study on Arc Characteristics and Structural Optimization of a 550 kV Environmentally Friendly Gas Circuit Breaker

With increasingly stringent restrictions on SF6 greenhouse gas emissions, C4F7N-based gas mixtures have attracted considerable attention as promising alternatives for high-voltage circuit breakers; however, their relatively weaker arc-quenching capability poses significant challenges for interruption chamber design at high voltage levels. In this study, a 3.5% C4F7N/83.5% CO2/13% O2 gas mixture was used as the arc-extinguishing medium in a 550 kV environmentally friendly gas circuit breaker. Based on a magnetohydrodynamic (MHD) model considering PTFE nozzle ablation effects, systematic optimization studies were conducted on key structural parameters of the puffer-type interruption chamber, including the exhaust hole diameter, nozzle throat diameter and length, arcing contact diameter, and downstream expansion angle. Simulations under arcing times of 9.9 ms and 11.4 ms were performed to evaluate chamber pressure, axial temperature, extinction peak voltage, and post-arc conductance characteristics. The results indicate that extending the nozzle throat straight section to 70 mm, enlarging the exhaust hole, and increasing the moving contact radius can effectively enhance pressure buildup, reduce arc-core temperature, and improve dielectric recovery capability. Under the 11.4 ms arcing condition, the optimized structure achieved an extinction peak voltage of 6972.4 V and a G200 value of 0.731 ms, demonstrating substantially improved interruption performance. These findings reveal the synergistic relationship between arcing time and structural parameters and provide theoretical guidance for the engineering design of environmentally friendly high-voltage gas circuit breakers.