DOI: 10.3390/aerospace13060563 ISSN: 2226-4310

Structural Parameter Selection for Lightweight Composite Aircraft Wings: A Scoping Review of MDO, Aeroelastic Tailoring, and Stacking Sequence Optimization

Khaing Phyo Zaw, Sergey Vladislavovich Baranovski

Lightweight composite aircraft wing design increasingly depends on combining multidisciplinary design optimization (MDO), aeroelastic tailoring, and stacking sequence optimization. However, an overview of these interconnected fields is lacking. This study applies a PRISMA-ScR-based scoping review of 54 selected articles to map current approaches, identify emerging trends, and highlight remaining gaps. Key findings indicate six MDO architectures—with hybrid methods being increasingly preferred—and demonstrate that aeroelastic tailoring (e.g., ply angle manipulation) enhances performance while reducing weight. Manufacturing constraints (ply continuity, blending, symmetry) are addressed in a subset of the reviewed literature, with opportunities for broader integration. Critical future priorities include integrating manufacturing process models into MDO and incorporating durability considerations (fatigue, impact). This work synthesizes current approaches, identifies emerging trends, and provides a roadmap for the development of next-generation lightweight, high-performance composite wings.

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