DOI: 10.3390/eng7080394 ISSN: 2673-4117

Spatial All-Azimuth Versus Single-Sided Planar Identifiers for Warehouse Robot Navigation: A Factorial Simulation Study

Kamil Kušnirák, Oto Haffner, Erik Kučera, Ondrej Kolimár

A camera-guided warehouse robot keeps its bearings by repeatedly estimating its pose against known visual references, and it must relocalize whenever that estimate is lost. What limits this process is often not identification but the availability of a usable reference along the route. The references used in practice are usually single-sided planar fiducial markers such as QR-like codes, ArUco markers, and AprilTags, which stay readable only within a limited cone about their surface normal; a spatial reference, by contrast, can in principle be recognized from any azimuth. We quantify what that difference is worth at the navigation level. The framework is built in Unity with NavMesh navigation and a purely geometric-availability model, rather than an image-based recognizer, whose single switchable property is the availability rule. In the idealized all-azimuth spatial-reference regime (the spatial regime), a reference is available from any direction; in the single-sided, angularly constrained planar-reference regime (the planar regime) it is available only within ±20° of the surface normal. A full-factorial experiment with 54 configurations (3×3×2×3) and n=100 paired replications, 10,800 runs in all, was run in both regimes over four deployment factors: deployment scheme, camera field of view, recovery step, and detection range. Under this geometric model, the spatial regime reached 5.7× higher reference coverage (41.6% vs. 7.3%) and a mission-completion rate 30 percentage points higher (86.2% vs. 55.9%). A paired Wilcoxon signed-rank test confirms the coverage difference (p<0.001, matched-pairs dz=1.84), and McNemar’s test together with a logistic regression confirms the completion difference. In a factorial analysis of variance, the detection range dominates (partial η2=0.903), and a strong deployment × range interaction concentrates the advantage in the rack aisles, where a planar reference is seen edge-on. Three further analyses point the same way: an angular-threshold sweep from 10° to 60°, an equal-count deployment control, and route- and time-normalized visibility and relocalization metrics. The advantage also held across square, L-shaped, and U-shaped aisle layouts (32,400 runs in total), with a negligible regime × layout interaction. All these numbers are model-based estimates under an explicitly stated availability model: they measure the navigation-level value of azimuthal reference availability and do not validate any particular physical object, decoding algorithm, or AR device.

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