DOI: 10.3390/machines14080916 ISSN: 2075-1702

Small-Sample Motor Fault Identification via Fusion of Fixed-Resolution and Multiscale Time–Frequency Features

Jingyu Yang, Jikai Xu, Li Peng, Longfu Luo, Wanting Li, Hengrui Ma

Motor fault identification is often constrained by scarce labeled samples and the limited representation capability of a single time–frequency transform. Conventional CNN–Softmax models may also produce unstable decision boundaries under small-sample conditions. To address these issues, this paper proposes a motor fault identification method based on the fusion of fixed-resolution and multiscale time–frequency features. Each vibration segment is transformed into short-time Fourier transform (STFT) and synchrosqueezed wavelet transform (SWT) maps. Two parallel convolutional branches extract complementary features, which are fused by element-wise addition and classified using a radial basis function support vector machine. Experiments on the HUST motor multimodal fault dataset show that the proposed method achieves 100% accuracy under the conventional 70%/30% train–test split. When the training proportion is reduced to 20%, 15%, 10%, and 5%, the corresponding accuracies remain at 99.46%, 99.10%, 98.78%, and 96.77%, respectively. Across operating speeds of 5, 10, 20, and 30 Hz, the average accuracies reach 98.75% and 94.61% under the 20% and 5% training conditions. The model also maintains 100% accuracy at signal-to-noise ratios of 15 dB and above. These results demonstrate that complementary time–frequency feature fusion combined with maximum-margin classification improves identification accuracy and decision-boundary stability under limited training data.

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