DOI: 10.3390/en19215056 ISSN: 1996-1073

Sequence Effects of Viscosity Reduction and Gel Conformance Control During Immiscible CO2 Huff-n-Puff in Heterogeneous Extra-Heavy Oil

Zhenhai Jiang, Jianzhu Wang, Zejiang Jia, Nan Zhang, Yang Zhang, Xiaoyan Wang, Zhijun Wang, Peng An, Lei Bao, Yudong Zhao

Preferential flow limits productive CO2–oil contact in heterogeneous extra-heavy-oil systems. This study compares viscosity reduction followed by gel conformance control (VR → PA) with the reverse order during immiscible CO2 huff-n-puff. PVT measurements, dissolution tests, chemical screening, and six treatment schemes in parallel artificial cores with independently collected oil production were combined. At 56.6 °C and 12.01 MPa, below the measured minimum miscibility pressure of 35.9 MPa, dissolved CO2 reduced live-oil viscosity from 5505 to 45 mPa·s. Final recovery was 7.16 ± 0.05% for VR → PA, 5.77 ± 0.05% for CO2 alone, and 6.77 ± 0.03% for PA → VR (two independent dual-core models per scheme; mean ± half range). The corresponding gains were 1.39 percentage points over CO2 alone and 0.39 percentage points over the reverse order. After PA in the final VR → PA cycle, the high-permeability oil-production share fell from 69.4% to 60.5%, and low-permeability incremental recovery reached 2.17%. The water and single-agent controls, separate plugging tests, and cycle-resolved responses support a conceptual sequence of mobilization followed by conformance improvement. The sequence ranking is an observation under the tested conditions and does not establish a statistically significant sequence effect. The contribution to CCUS-EOR is improved oil recovery and a treatment strategy for contact management; CO2 utilization and storage enhancement were not quantified because the cyclic tests did not record a complete CO2 balance.

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