Self-Powered Z-Shaped Hybrid Triboelectric-Electromagnetic Vibration Sensor for Coal Mine Fracturing Condition Monitoring

During coal mine fracturing operations, real-time monitoring of the vibration frequency of the drilling assembly is crucial for assessing crack development, optimizing fracturing parameters, and ensuring the safety of downhole equipment. However, traditional active vibration sensors are limited by their reliance on external power supplies in the complex environment of underground mining, reducing their operational efficiency and effectiveness. Accordingly, a self-powered Z-shaped vibration sensor based on hybrid triboelectric and electromagnetic mechanisms was developed for monitoring coal mine fracturing drilling. This sensor utilizes the vibrations of the drilling tool to induce frictional electric pulse signals that correspond to the vibration frequency, enabling simultaneous vibration monitoring and energy generation. Experimental results demonstrate the stable performance of the proposed sensor under thermal conditions up to 150 °C and moisture levels reaching 90% relative humidity. The proposed sensor exhibits an operating frequency range of 0 to 11 Hz, with the measurement deviation constrained within a 5% threshold. Under optimal impedance matching, the triboelectric and electromagnetic units deliver peak power outputs of 0.04 mW and 110.5 mW when connected to external loads of 108 Ω and 3.3 × 102 Ω respectively. The proposed hybrid self-powered sensor uses the high-amplitude pulsed voltage signals generated by the TENG unit for vibration frequency identification, while the EMG unit harvests mechanical energy from low-frequency vibrations, thereby enhancing the self-powered capability of the sensor for underground vibration monitoring in coal-mine hydraulic fracturing drilling.