Safety of Lightweight Embankment and Optimal Design of Roadside Guardrail Foundation Under Vehicle Collision

Foamed concrete has been used to construct lightweight embankments as a substitute for conventional fills, aiming to promote its engineering application in soft-soil regions. However, the dynamic response and safety mechanism of foamed concrete embankments during vehicle collision are not yet fully understood. In this paper, the safety performance of lightweight foamed concrete embankments under vehicle–guardrail collision and the optimal design of the guardrail foundation are investigated from the perspectives of lateral displacement and stress distribution. Through static uniaxial compression tests, the stress–strain curves, compressive strength, elastic modulus, and statistical variability of foamed concrete with six different mix proportions were obtained. On this basis, a coupled finite element model of the vehicle–guardrail–lightweight embankment system was established (the guardrail and its foundation were modeled using a linear elastic constitutive model, the embankment using a crushable foam model, and the vehicle using a 1.5 t passenger car model validated by full-scale crash tests). According to the passenger car impact conditions specified in current Chinese regulations (velocity 100 km/h, angle 20°), the peak lateral displacement and peak principal stress of the lightweight embankment were analyzed for four foundation base slab lengths (L0, 1.1 L0, 1.2 L0, 1.3 L0). The results show that increasing the base slab length effectively reduces lateral displacement and stress concentration. Increasing the length by 10–20% reduces the peak lateral displacement by up to 68%, and the peak principal stress remains far below the material strength. From the perspectives of structural stability and cost-effectiveness, a 10–20% increase in the base slab length is recommended. The ratio of the peak principal stress to the material strength can serve as a criterion for evaluating the safety margin and assessing the rationality of the foundation design. This study provides quantitative evidence for optimizing the guardrail foundation base slab length to enhance the collision safety of lightweight foamed concrete embankments, and the proposed design range offers a cost-effective reference for practical engineering applications in soft-soil regions.