DOI: 10.1371/journal.pone.0358759 ISSN: 1932-6203

Robust bearing fault diagnosis for rotating machinery under noisy and variable operating conditions using a Wavelet-Mamba Network

Dayou Cui, Zhaoyan Xie, Zhixue Wang, Xiaowei Li, Xiangxuan Meng

Bearing fault diagnosis for rotating machinery remains challenging due to strong background noise and variable operating conditions in harsh industrial environments. To address these issues, this paper proposes a robust and lightweight bearing fault diagnosis framework, termed Multi-scale and Dual-scale Wavelet Mamba (MDW-Mamba), for noisy and non-stationary industrial applications. The proposed method employs a multi-stage “noise-feature decoupling” strategy, comprising a statistically guided three-channel input, a Multi-scale Omni-kernel Convolutions (MOM-Conv) backbone, and a Dual-Scale Wavelet Mamba (DSW-Mamba) module. This architecture explicitly separates fault components from broadband noise while enabling efficient long-term dependency modeling. Experimental results on three public datasets under variable-speed conditions demonstrate that MDW-Mamba consistently outperforms state-of-the-art methods. It achieves an average classification accuracy exceeding 87% even at a signal-to-noise ratio of −6 dB, showing exceptional robustness against strong interference. Furthermore, the model maintains an ultra-lightweight footprint of 0.26 M parameters and a fast inference time of 1.285 ms, indicating strong potential for real-time, on-board deployment in resource-constrained industrial edge devices.