DOI: 10.1093/asjof/ojag126 ISSN: 2631-4797

Risk of Recall Among Plastic Surgery Devices Cleared Through the FDA 510(k) Pathway

Ravi Dhawan, Alexandra Boric, Orr Shauly, Troy Marxen, Anjali Om, Kendall Brooks, Gabriela García Nores, Albert Losken

Abstract

Background

The FDA 510(k) pathway is the predominant route by which medical devices reach the US market. Prior studies have examined recall risk across broad FDA panels, but none have characterized plastic surgery devices or compared recall patterns across subcategories within the field.

Objectives

To determine the rate and severity of FDA recalls among 510(k)-cleared plastic surgery devices, compare recall risk across subcategories, and benchmark against all other 510(k) devices.

Methods

All 510(k)-cleared devices (2008-2023) were obtained from the FDA premarket notification database. Two reviewers classified 234 Surgery panel product codes, identifying 103 plastic surgery codes (3,194 devices) in 8 subcategories. Each device was matched to the FDA recall database by its 510(k) number. All remaining 510(k) devices (n = 45,182) served as comparator. Recall rates were compared using χ2 tests and risk ratios; time to first recall was modeled with Cox proportional hazards regression with Bonferroni correction.

Results

Of 3,194 plastic surgery devices, 197 (6.2%) were recalled, including 11 Class I recalls (0.3%). The recall rate for all other 510(k) devices was 11.4% (RR, 0.54; 95% CI, 0.47-0.62; P < 0.001). After Bonferroni correction, 4 subcategories had elevated recall hazard versus Lasers & Energy: Implants & Fixation (HR, 3.64), Negative Pressure Wound Therapy (HR, 2.53), Surgical Mesh & ADM (HR, 2.46), and Wound Closure (HR, 2.01).

Conclusions

Plastic surgery 510(k) devices had a lower recall rate than non-plastic surgery devices, though risk varied substantially across subcategories. These data provide a specialty-specific baseline for postmarket device surveillance.

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