Retrofit Optimization of Raised-Floor Plenum Thermal Performance for Energy-Efficient and Sustainable Operation of Non-Standard Campus Data Centers

In response to issues such as disordered airflow distribution and prominent local hotspots in campus non-standard data centers, this study took a non-standard raised-floor air-supply data center at a university in Hangzhou as the research object, and used a combination of on-site measurements and computational fluid dynamics (CFD) numerical simulation to investigate the optimization of the thermal environment. The temperature and air velocity of the data center were measured using a handheld hot-wire anemometer, and a standard k-ε turbulence model was established on the 6SigmaDC platform (now Cadence Reality DC Design Pro, version 2024.1). Model accuracy was confirmed through grid independence verification with three mesh levels and statistical error metrics (MAE, MBE, RMSE) across multiple measurement zones. The results show that the mean absolute error of temperature does not exceed 0.9 °C in all zones and the mean absolute error of air velocity does not exceed 0.20 m/s, indicating that the model effectively reproduces the airflow distribution and thermal environment of the data center. On this basis, to address the uneven airflow distribution in the underfloor plenum, an optimization strategy was proposed that involved the installation of composite baffles and the coordinated adjustment of variable floor tile openings. Eight representative simulation scenarios were designed, with the coefficient of variation and air supply uniformity index as evaluation indicators. Results indicate that the combined effect of perforated baffles and variable floor tile openings is the optimal strategy, reducing the range of net airflow among air supply outlets from 0.100 to 0.077 m3/s, decreasing the coefficient of variation from 12.8% to 10.8%, and increasing the air supply uniformity index by 10.7%. Whole-room thermal environment verification shows that the optimal scheme reduces the supply heat index (SHI) from 0.42 to 0.35, with an estimated PUE reduction of about 0.03, achieving both airflow uniformity improvement and energy-saving benefits. By improving the cooling efficiency and reducing the PUE, this retrofit strategy contributes to the sustainable operation of small-to-medium-sized campus data centers, supporting energy efficiency and carbon footprint reduction goals under green campus and low-carbon initiatives.