Research on the Absorption Performance of Glass Fiber Fabric Composites Coated with Nickel by Magnetron Sputtering

This study focuses on the deposition of nickel thin-films onto glass fiber fabric via DC magnetron sputtering and explores their potential for broadband microwave absorption applications. A total of twelve laminate samples were prepared by integrating the coated fabrics with epoxy resin, with sputtering powers ranging from 0.5 to 2 kW and deposition times ranging from 10 to 90 min. The microstructure, surface resistance, electromagnetic parameters, and microwave absorption performance were systematically characterized using SEM, XRD, four-point probe measurements, and vector network analysis, supplemented by the Lorentz model fitting and simulation validation. The results indicate that the nickel coatings exhibit a non-uniform arc-like morphology, with preferential growth along the (111) crystallographic plane, while the (200) and (220) planes form under specific conditions. The surface resistance reaches up to 108 Ω·m, suggesting the absence of a continuous conductive network. Electromagnetic parameter analysis reveals that the laminates display dielectric-loss-dominated microwave absorption, and the Lorentz fitting identifies double resonance peaks under prolonged or high-power sputtering. The addition of a dielectric matching layer further enhances the absorption performance. All samples achieve wideband absorption within the Ku-band. Notably, the samples prepared at 1 kW for 30 min and at 1 kW for 90 min both exhibit a reflectivity of ≤−10 dB across the entire 8–18 GHz frequency range. The experimental results are in good agreement with simulations. The bulk density of the laminates is approximately 1.8 g/cm3. These findings confirm that magnetron-sputtered nickel-coated continuous glass fiber fabrics hold considerable promise for wideband microwave absorption applications.