DOI: 10.3390/drones10080630 ISSN: 2504-446X

Progress in Lift Vector Control Technologies for Autorotating Rotors of Autogyro UAVs in Extreme Environments

Wenbiao Gan, Chenxi Guan, Junjie Zhuang, Jingwei Ma, Xiaozhang Liu, Shaojiang Dong, Zihan Song, Jiangtao Zhang, Guoqi Zeng

Owing to its inherent flight safety, low takeoff and landing requirements, and favorable economic efficiency, the autogyro UAV, especially its electric and hybrid-electric variants, has become a core platform for low-altitude aviation missions such as transportation, inspection, and surveillance in plateau and offshore regions. However, the low air density and low Reynolds number conditions encountered in plateau regions can induce aerodynamic issues such as premature laminar flow separation, dynamic stall, and increased induced drag, which directly reduce payload capacity and endurance of small electric autogyro UAVs. In offshore environments, strong winds, turbulence, and gust disturbances intensify rotor–wake interactions, cause abrupt variations in aerodynamic loads, and reduce control margins, which severely restricts the mission reliability and flight safety of low-altitude unmanned platforms. These environmental effects collectively degrade rotor performance, including reduced aerodynamic efficiency and insufficient lift generation, and further amplify the energy constraint of electric/hybrid-electric propulsion systems. In response to bottlenecks that restrict the practical application of autogyro UAVs in extreme environments, this paper systematically reviews research progress on lift vector control for autogyro UAV rotors operating under such conditions. First, the typical aerodynamic problems encountered by autogyro UAVs in plateau and offshore environments are summarized, and their underlying physical mechanisms are analyzed from both system-level and local-flow perspectives, with a focus on how environmental factors affect the autorotation stability of unmanned platforms. Subsequently, the development of passive lift vector control technologies is reviewed, with an emphasis on the aerodynamic benefits of passive pitch mechanisms, vortex generators, and blade-tip winglets, as well as their engineering feasibility for small autogyro UAV blades. Active lift vector control technologies are then examined, including air-jet flow control, synthetic jets, and trailing-edge flaps, with discussions of their potential to delay flow separation and stall, enhance rotor aerodynamic efficiency, and an assessment of their adaptability to the energy and structural constraints of unmanned platforms. Finally, a lift vector control strategy suitable for autorotating rotors of autogyro UAVs is proposed, based on careful consideration of energy consumption, structural constraints, and control effectiveness. It provides a reference for aerodynamic optimization and flight control research on electric and hybrid-electric autogyro UAVs operating in extremely low-altitude environments.

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