Processing and Tribological Behavior of Graphene Oxide Nanoplates Reinforced UHMWPE Composites

Ultra-high molecular weight polyethylene (UHMWPE) is the preferred bearing material for total knee arthroplasty, yet its limited service life (15–20 years) remains a clinical challenge. This study investigates graphene oxide (GO) nanoplatelets as reinforcing fillers to enhance the mechanical and tribological performance of UHMWPE for longer-lasting implants. GO/UHMWPE composites with 0–1 wt% GO were fabricated via solution blending and hot compression molding. Direct SEM imaging combined with oxygen elemental mapping confirmed uniform GO dispersion up to 0.5 wt%, whereas higher loadings induced agglomeration. Dynamic mechanical analysis showed that the storage modulus at 37 °C increased with GO content, peaking at 0.5 wt% (improved by ~28% over neat UHMWPE), then decreased due to aggregation. Tribological tests under dry reciprocating sliding revealed that GO progressively reduced the wear rate (up to ~45% at 1.0 wt%), but also raised the steady-state friction coefficient from 0.13 to 0.19, attributed to molecular chain anchoring. The optimal balance of enhanced stiffness and wear resistance, with only a marginal friction increase, was achieved at 0.5 wt% GO. The reinforcement mechanism involves efficient stress transfer to rigid GO sheets and reduced surface peeling. This work provides a robust processing route and direct dispersion evidence, offering practical guidance for designing high-performance UHMWPE composites for orthopedic applications.