Phase Structure and Mechanical Properties of Epoxy Resin Modified with Hydroxyl-Terminated Poly(methylphenylsiloxane)

Bisphenol A type epoxy resin has the problem of relatively high brittleness after curing. Although traditional polysiloxane toughening methods can improve toughness, they often come at the expense of strength. In this paper, methylphenyl dimethoxysilane (MPS) was used as a monomer to synthesize end-hydroxyl poly(methylphenyl)siloxane (PMPS), which was then used to modify E51 epoxy resin. The structure and reaction degree were characterized by infrared spectroscopy, proton nuclear magnetic resonance spectroscopy, matrix-assisted laser desorption/ionization time-of-flight/time-of-flight mass spectrometry and viscosity tests. The mechanical test results show that when the PMPS content is 20 wt%, the tensile, flexural, compressive and impact strengths of the modified resin increase by 31.26%, 26.16%, 18.53% and 98.66%, respectively, compared with the unmodified resin, and the tensile and flexural elastic moduli increase by 38.36% and 32.25%, respectively. The fracture toughness increases by 60.29%, indicating that the strength, stiffness and toughness of the material have all been improved. Dynamic mechanical analysis shows that the glass transition temperature and crosslinking density of the system gradually decrease with increasing PMPS content. Thermogravimetric analysis shows that the introduction of PMPS increases the char yield and decreases the maximum thermal decomposition rate, thereby enhancing the thermal stability of the system. Microscopic morphology analysis by optical microscopy, scanning electron microscopy and atomic force microscopy shows that the system has good compatibility, and the internal different modulus phases are distributed in a network-like manner, forming a uniform co-continuous or bicontinuous phase structure. This structure effectively promotes stress transfer and energy dissipation, alleviates local stress concentration, and thus comprehensively improves the mechanical properties of the resin system.