Performance Analysis and Assessment of an Integrated Solar-Hydrogen System with SMR, PEM Electrolysis, and Fuel Cell Technologies for North Texas

Hydrogen has emerged as a promising energy carrier for sustainable, low-carbon energy systems because of its high energy density and compatibility with fuel cell technologies. This study presents a comprehensive investigation of hydrogen production through the integration of steam methane reforming (SMR), solar photovoltaic (PV) power generation, proton exchange membrane (PEM) electrolysis, hydrogen storage, and PEM fuel cells. A three-dimensional computational fluid dynamics (CFD) model was developed to analyze fluid flow, heat transfer, species transport, and chemical reactions within a catalytic steam methane reformer. The simulation predicted a methane conversion of 94.71%, a hydrogen yield of 3.75 mol H2/mol CH4, and an overall efficiency of 63.35%, indicating highly efficient hydrogen production. Sensitivity analyses identify catalyst temperature, inlet temperature, and residence time as the dominant parameters affecting hydrogen yield. Integration with renewable energy systems demonstrated that a hybrid configuration consisting of a 120 kW PV array, a 50 kW PEM electrolyzer, a 6 kW PEM fuel cell, and 6–8 kg hydrogen storage can effectively support sustainable hydrogen production and auxiliary power demands. The proposed framework provides a practical pathway for integrating thermochemical and renewable hydrogen technologies into future energy applications worldwide.