Optical Measurement Method for Monitoring High-Mass-Concentration Slurry Sprays: An Experimental Study

In this study, we present a basic idea for a robust optical measurement method for the practical monitoring of slurry sprays with high mass concentrations, as typically used in combustion processes. The proposed approach is based on analyzing the transparency properties of individual dynamic droplets within the slurry spray. These so-called dynamic slurry droplets consist of a base fluid and suspended solid particles. Our method enables the determination of the mass concentration of solid particles and provides an estimate of their average size. The resolution of this technique allows for the detection of errors in the slurry-mixing process and even in the milling process of the solid particles prior to mixing. To atomize slurries with high mass concentration, an experimental setup with a gas-assisted coaxial nozzle was employed. Slurries with three different mass concentrations and three particle size distributions were tested, resulting in five combinations. The theoretical expectations and experimental results show a strong correlation, highlighting the potential of the proposed method for slurry-spray monitoring.