Operation-Quality-Oriented Energy Management for a Hybrid Electric Tractor in Rotary Tillage–Seeding Operations
Nan Xi, Zhixiong Lu, Lijuan Zhao, Haichun HaoRotary tillage–seeding combined operations require stable power take-off (PTO) speed during rotary tillage and accurate tracking of the prescribed travel speed for seeding. Existing energy management strategies for hybrid electric tractors mainly focus on fuel economy and commonly use fixed objective weights, limiting their ability to adjust control priorities under changing operating conditions. To address this issue, an operation-quality-oriented energy management strategy based on model predictive control, termed OQ-EMS/MPC, is proposed. An equivalent combined-operation condition was constructed using the PTO-side rotary-tillage load, drive-side equivalent traction load, segmented travel-speed reference, and equivalent seeding-quality risk. A condition-severity index integrating the PTO-load coefficient of variation, PTO-load impact intensity, and equivalent seeding-quality risk was developed to distinguish steady, fluctuating, and impact-dominated conditions. Based on the identified condition, the weights assigned to PTO-speed regulation, equivalent seed synchronization, and energy economy were adjusted online. These weights were used in the MPC to optimize torque allocation among the engine, motor-generator 1 (MG1), and motor-generator 2 (MG2). The proposed strategy was validated on a dual-side loading bench and compared with a rule-based energy management strategy and a fixed-weight MPC strategy. The overall PTO-speed root-mean-square error (RMSE) was reduced to 1.76 r/min, representing reductions of 58.40% and 45.66% relative to the two comparative strategies, respectively. The equivalent seed-synchronization RMSE was reduced by 69.15% and 52.66%, respectively. Under the impact-dominated condition, the PTO-speed RMSE decreased to 1.65 r/min. The normalized composite cost decreased by 13.53% and 6.26%, while the equivalent fuel consumption increased by 3.40% and 3.76%, respectively. The results demonstrate that the proposed strategy improves PTO-speed stability and equivalent seed-synchronization performance as operating severity increases while accounting for energy economy.