Numerical Simulation Analysis of Gas–Liquid Two-Phase Flow in a Downhole Coupled Intensified Mixing Structure
Zewei Zheng, Hongbao Liang, Junjie Huang, Boyu Zhang, Zhen Zhang, Peiang HuangTo address the challenge of efficiently blending low-mutual-solubility gas–liquid two-phase systems, a composite structure comprising a Venturi and a static mixer was designed, and its flow field characteristics were analyzed using computational fluid dynamics (CFD) simulations. The results indicate that positioning the static mixer at the exit of the Venturi diffusion section yields optimal performance. This configuration prevents disruption of the jet premix flow field and facilitates the uniform dispersion of gas–liquid mixtures throughout the entire domain via six sets of SK-type single-spiral static mixer (SK) units following the initial blending. The composite structure exhibits a three-tier synergistic mechanism characterized by “suction–premix–mixing intensification”: the negative pressure zone within the throat tube induces suction of the gas phase, the diffusion section converts pressure energy to enhance shearing and crushing, and the static mixing section disrupts the axial jet through cutting and swirling effects, thereby generating secondary vortices. This process ultimately achieves uniform dispersion of gas and liquid across the entire domain. The structure’s lack of moving parts addresses the issues of low efficiency and unstable flow fields associated with traditional devices. This design facilitates enhanced crude oil recovery and low-pressure reservoir gas injection drilling.