DOI: 10.3390/ma19132799 ISSN: 1996-1944

MXenes for Defense-Oriented Multifunctional Systems: From Synthesis and Property Regulation to Deployment Challenges

Kunqi Zhang, Tao Su, Jia Long, Yipeng Cui, Yan Zhou, Zhifang Liu, Caofeng Pan

MXenes, a rapidly expanding family of two-dimensional transition-metal carbides and nitrides, are increasingly viewed as strong candidates for defense-oriented multifunctional systems because they combine metallic conductivity, surface tunability, mechanical flexibility, and solution processability within a lightweight platform. Unlike conventional metals, ceramics, and semiconductors, which usually optimize one or two parameters at the expense of density, brittleness, or integration compatibility, MXenes offer a rare opportunity to coordinate electromagnetic, mechanical, thermal, and sensing functions within one material family. Different from existing reviews that focus on laboratory-level record performance or single-function optimization, this review presents an innovative deployment-oriented perspective and fills the research gap of systematic military-oriented evaluation for MXenes. In this review, we examine MXenes from a deployment-oriented perspective rather than through isolated record values. We first summarize their formation chemistry and major synthesis routes, including HF and in-situ HF etching, bifluoride and alkaline methods, molten-salt strategies, electrochemical approaches, and precursor-free chemical vapor deposition. We then discuss the principal levers of property regulation, focusing on composition design, surface-termination control, and heterostructure engineering, and show how these strategies shape the performance envelopes relevant to shielding, stealth, impact response, energy storage, and sensing. This review constructs a full-chain analytical framework from synthesis, property regulation to military application and deployment challenges for the first time. Finally, we identify the main barriers to translation, especially manufacturing inconsistency, termination heterogeneity, oxidation and interfacial degradation, and limited application-level validation, and outline the most realistic paths toward deployable defense technologies.

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