DOI: 10.3390/s26154890 ISSN: 1424-8220

Multimodal Adversarial Transfer Learning for Bearing Fault Diagnosis of Unmanned Mining Trucks in Realistic Noisy Environments

Haifeng Han, Rui Yang, Jianjian Yang, Chenyu Liu

Unmanned mining trucks operate in harsh environments such as those in open-pit mines, where online fault diagnosis of critical drivetrain bearings faces severe challenges including slow response, high precision requirements, and strong interference from realistic on-site noise. To address the insufficient generalization capability of existing diagnostic methods in real-world noisy scenarios, this paper proposes a multimodal adversarial transfer learning framework for bearing fault diagnosis in unmanned mining trucks. First, to bridge the domain shift gap between laboratory data and on-site truck data, an augmented multimodal dataset is constructed based on real-vehicle noise grafting. This approach fuses authentic background noise collected from the field with clean laboratory fault signals, thereby simulating graded on-site interference. Second, a deep feature extraction network integrating CNN, ViT, and CBAM attention mechanisms is designed. Building upon this backbone, an adversarial training scheme combined with a hierarchical adaptive fine-tuning strategy is introduced to formulate a domain-adversarial transfer learning model. This model is capable of extracting robust features that are both fault-discriminative and domain-invariant from multimodal signals (vibration and current). Experimental results on the constructed noise-augmented dataset demonstrate that the proposed method maintains high diagnostic accuracy in cross-domain scenarios with strong noise and limited samples, significantly outperforming conventional approaches. This study provides an effective technical pathway for real-time and highly reliable “edge-terminal” fault diagnosis of unmanned mining trucks operating in realistic noisy environments.

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