Mulch Films Manufactured from Poly(Butylene Adipate-Co-Terephthalate) and Biopolymers Obtained from Urban and Agriculture Wastes: Mechanical Properties and Effects in Agriculture

Biopolymers (BPs), obtained from urban and agricultural wastes, are known as active principles to manufacture ready-for-use finished products in several sectors of the agriculture and chemical industries. These findings prospect a biowaste-based refinery producing chemical specialities to replace products derived from fossil feedstock. The present paper reports new materials containing BPs. Composite granules containing Poly(Butylene Adipate-Co-Terephthalate (PBAT) as a matrix and BPs as fillers are manufactured by twin-screw extrusion. The granules are used to make single-layer PBAT-BP mulch films by single-screw extrusion and three-layer Starch-PBAT-BP films by blown co-extrusion. The films are tested for mechanical properties, and for structural stability and effects in the in vitro cress germination and the in-field horticulture. The results show that both the films’ effects on plant performance and the films’ structural degradation are regulated by the BP and polymeric matrix release kinetics in the operational germination medium or the field soil, and in turn, that the kinetics depend on the mulch film structural features. The horticulture trials prove that the three-layer mulch films have adequate mechanical strength (25 MPa maximum tensile strength and 520% elongation at break) and about 6 months lifespan to maintain and/or improve the soil protection and crop production (17 t/ha) over the plant seasonal cycle. These findings widen the range of renewable chemical specialities potentially producible by the envisioned biowaste-based refinery.