DOI: 10.3390/ma19163538 ISSN: 1996-1944

Molecular-Scale Regulation of Cement Hydration and Microstructure via Synergistic Aluminum Sulfate–Amide Interactions

Chuanjiu Zhang, Jie Chen, Hu Chen, Peng Li, Kaiwen Shi, Fei Gao, Xuanliang Li, Qiangqiang Hu, Meng Li

High-performance alkali-free accelerators require a mechanistic understanding of interactions between inorganic accelerants and organic modifiers. Although aluminum sulfate (AS) promotes rapid ettringite (AFt) formation, uncontrolled crystallization leads to coarse microstructures and instability from AFt-to-AFm conversion. Here, a molecular-scale synergistic mechanism is identified in which an amide regulates AS-driven hydration. The amide controls nucleation and growth of AFt and C–S–H via chemisorption on C3A/C3S and complexation with Ca2+. Within the tested mixing proportions, the high-aluminum-sulfate and moderate-amide combination achieves the highest early strength (17.05 MPa at 1 day) via constructing an interlocked AFt/C–S–H skeleton, whereas excessive amide suppresses crystallization and low AS accelerates AFt-to-AFm conversion, reducing long-term performance. In-situ XRD, thermal analysis, and microscopy confirm a denser, more stable microstructure (27.37 MPa at 10 days) with minimal 28-day strength loss (17.38 MPa). Density functional theory shows an adsorption hierarchy of amide > AS species > H2O, explaining its dominant surface-modifying role. This study provides a framework for designing cement accelerators with balanced early strength and durability.

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