DOI: 10.3390/environments13070363 ISSN: 2076-3298

Microalgal Systems for Selective Recovery of Lithium, Cobalt and Rare Earth Elements from Waste Streams: A Critical Review

Alla Silkina, José Ignacio Gayo-Peláez, Kam W. Tang

The increasing demand for lithium (Li), cobalt (Co), and rare earth elements (REEs) driven by battery technologies, electrification and renewable energy systems has intensified the interest in recovery pathways as an alternative to conventional mining. High-salinity mine waters—including lithium brines, geothermal fluids, and metallurgical effluents—represent both an environmental liability and a significant secondary resource for metal recovery. However, extreme ionic strength, complex metal speciation, and strong competition from major ions severely limit the efficiency and selectivity of traditional extraction technologies. Microalgae and cyanobacteria are promising biological agents for metal recovery via biosorption, bioaccumulation, and extracellular polymeric substance (EPS)-mediated binding, especially in saline and hypersaline systems. This review synthesises current knowledge on microalgal-based recovery of Li, Co, and REEs from high-salinity waters, emphasising co-design principles that integrate strain physiology, their adaptation to the extreme operating conditions, water chemistry, and process engineering. Halotolerant and extremophilic taxa—Nannochloropsis oceanica, Galdieria sulphuraria, and Synechococcus elongatus—are examined as representative models for complementary metal-binding mechanisms and operational niches. Limitations such as weak affinity for lithium, competitive ion suppression, desorption inefficiencies, and scale-up challenges are discussed. Emerging strategies such as modular multi-strain systems, hybrid bio-physicochemical platforms, and biomass valorisation are also addressed. The review concludes that microalgal systems, when co-designed for selectivity and resilience, can contribute to the strategic recovery of critical materials that align with EU, UK and US policies.

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