Mechanisms of Casing Stress Evolution and Integrity Evaluation in Salt and Non-Salt Interbedded Geological Settings: A Case Study of the Missan Oilfield

Salt rock exhibits pronounced viscoelastic creep, continuously imposing radial extrusion loads on casing and threatening long-term well integrity. Field observations in the Missan Oilfield, Iraq, show that casing damage is concentrated near salt–non-salt interfaces, where lithologic contrasts intensify stress redistribution and mechanical coupling. This study integrates triaxial creep experiments, a calibrated modified Burgers model, UMAT implementation, and three-dimensional finite element simulations to investigate casing stress evolution and failure mechanisms. The calibrated model reproduces salt rock creep with a maximum relative strain error of 16.8%. Results show that post-cementing salt creep amplifies non-uniform radial loading at the interface, causing progressive casing stress concentration. At low inclination, the interface–casing intersection evolves into an elliptical annulus; the circumferential variation in equivalent wall thickness and stress-peak migration jointly weaken local stress concentration. However, when the inclination angle reaches approximately 45° at β = 0°, the peak Mises stress begins to exceed that under the vertical-well condition. When α ≥ 65°, the peak stress no longer decreases monotonically with azimuth but exhibits a decrease–increase trend. This indicates that eccentric loading and the additional bending moment dominate the transition from radial extrusion to coupled bending–shear–extrusion loading. A casing stress risk map and grade-selection chart are developed to support casing design in salt-interbedded formations.