DOI: 10.3390/toxics14100877 ISSN: 2305-6304

Machine Learning Prediction of NOx Emissions from Sewage Sludge Incineration

Suwan Wei, Guanghua Wu, Jinli Zhou, Zhigang Jiang, Hong Li, Zhenyi Qian, Ping Lv, Xiaoqian Wang, Efeng Ma, Jun Chu, Junliang Wang, Lian Fan, Min Wu

Accurate prediction of NOx emissions is critical for optimizing selective non-catalytic reduction systems in circulating fluidized bed boilers co-firing sewage sludge and coal. This study develops a data-driven framework by using operational records. A multidimensional feature engineering scheme incorporating auto-regressive, combustion-related, denitration-related features is constructed. Six models—linear regression, random forest, XGBoost, backpropagation neural network, tuned XGBoost, and a stacking ensemble—are systematically compared. SHAP analysis reveals that the model correctly learns the key physicochemical mechanisms, including the temperature window effect and the reducing role of ammonia. The results provide a reliable predictive basis for precise ammonia injection control under fluctuating sludge incineration conditions.