Low-Current High-Voltage Vortex-Stabilized Pulsed Arc Atmospheric-Pressure Plasma Jets: Processes and Processing

Among numerous atmospheric-pressure plasma jets (APPJs), high industrial acceptability has been reached for the ones based on high-voltage, low-current, vortex-stabilized arc, typically operated with kHz DC-pulses. This review explores the interrelations between the “process” in a chemical–physical sense and “process”, or to better differentiate, “processing” in the sense of technological treatment, with respect to such APPJs. The mutual dependence of the processing requirements (e.g., high processing speed, compatibility with robotic processing, low total cost of ownership, reliability, and long service intervals) and the physical and chemical processes in the plasma jet are analyzed. The focus is on the hybrid character of the produced plasma, comprising a non-equilibrium arc and a diffuse plasma. Different operation modes of the gliding arc discharge (GAD) are discussed. The reviewed chemical processes are the generation of reactive oxygen–nitrogen species (RONS), oxidation and reduction reactions, and interactions with vapors, solids, and liquids. The considered processing examples are established applications, such as surface activation, cleaning, oxide reduction, film removal, and coating, as well as emerging applications for sterilization and plasma-activated water (PAW) production.