DOI: 10.3390/cryst16080528 ISSN: 2073-4352

Linking Dislocation Mobility, Compatible Heterogeneity and Service Stability in NbTaV-Containing and Related BCC Refractory High- and Medium-Entropy Alloys

Longchao Zhuo, Yingliang Zhang, Bingqing Chen, Jiacheng Sun, Hao Wang, Zhaozong Zhang

Refractory high-entropy and compositionally complex alloys are routinely compared by nominal composition and as-processed phase, yet processing changes the material that is actually tested. This is a critical, mechanism-led narrative review rather than a systematic review; the databases, complete search strings, screening sequence, inclusion and exclusion criteria, and evidence-grading rubric are reported so that coverage and selection bias can be assessed independently. This review synthesizes 186 publications around the NbTaV compositional core and compares alloys through directly measurable features of the processed state: interstitial content, local chemical order, grain-boundary chemistry, defect and grain architecture, phase morphology, compositional gradients and surfaces. Every source is assigned to a compositional tier and graded along four evidence axes: 96 of the 186 sources report Nb–Ta–V-containing states (Tier I), 58 are body-centered cubic refractory comparators (Tier II) and 32 are transferred-mechanism analogues (Tier III), and only 14 Tier I sources supply direct tensile, fracture or tensile-creep measurements. This asymmetry, rather than any disagreement between compositions, is the field’s binding evidence constraint. Direct tensile, fracture, and creep measurements are kept separate from compression, hardness, calculation, and screening evidence. This separation reconciles observations that otherwise appear to conflict: oxygen can strengthen or embrittle; lattice distortion can raise strength while lowering dislocation mobility; local order can harden the alloy, redirect defects or precede decomposition; and second phases help only within morphology- and service-specific compatibility windows. The strongest tensile behavior is obtained when mobile plasticity carriers are preserved, and interstitials, interfaces and phase continuity are simultaneously controlled. High-temperature, environmental, and irradiation performance depend additionally on the transition from the as-manufactured condition to the state that evolves during service. Quantitative matching tolerances for the convergent-state falsification test, service-condition-specific validation hierarchies, ordinal scoring rules for the phase-compatibility map, and a source-level audit of every quantitatively compared value are provided so that the framework can be tested and the synthesis independently checked.

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