Investigation of Expansion Characteristics and Analysis-Oriented Stress–Strain Constitutive Model of Steel-Tube-Confined Recycled Aggregate Concrete

The use of recycled aggregate concrete (RAC) enables the valorization of construction waste and supports carbon-reduction strategies. However, long-term service-induced deterioration means that recycled aggregates and their interfacial transition zones inevitably contain defects, which severely restrict the safe application of RAC in load-bearing structures. Notably, although RAC reduces embodied carbon by recycling construction waste, steel tube manufacturing introduces an additional carbon footprint; such carbon trade-offs can be well compensated by the improved structural efficiency and extended service life of steel-confined concrete, achieving superior whole-life carbon benefits. In the present study, a steel-tube-confined recycled aggregate concrete (STCRC) composite system is proposed. Through designed external confinement, the stress state of the internal concrete is altered from uniaxial compression to triaxial compression, thereby enhancing its axial load-bearing capacity. Axial compression tests were performed on 36 short column specimens of steel-tube-confined concrete (STCC) composed of C30 aggregate concrete and Q235 steel tubes with three wall thicknesses (4.5 mm, 6 mm, 8 mm). Further parametric finite element analyses with 16 calculation cases were conducted to quantify the effects of higher concrete strength grades (C40 and C50) and of steel tube strength grades. The evolutionary characteristics of the load-displacement response, the axial stress–lateral strain relation, and the lateral strain–longitudinal strain were systematically investigated across various parameters. Test outcomes indicate that steel tube confinement significantly restrains lateral dilation of RAC and enhances its ductility and ultimate bearing capacity, with higher confinement efficiency observed for RAC than for natural aggregate concrete (NAC). Numerical results further identify the differing sensitivities of NAC and RAC to variations in tube wall thickness, steel yield strength, and concrete strength grade. Using combined experimental and numerical datasets, a peak stress modification factor is proposed, and a tailored stress–strain constitutive model for STCRC is developed and validated. The research findings provide theoretical guidance for the design of axially compressed short columns made of prefabricated recycled concrete.