Investigation of Cavitation Erosion, Microstructure, and Surface Topography of Hot-Rolled Magnesium-Based AZ 31B Alloys

Cavitation erosion is a phenomenon that causes the degradation of engineering components operating in fluids under oscillating pressure, and it occurs through the repeated implosion of cavitation bubbles adjacent to the solid surface. This complex phenomenon involves both the hydrodynamic factors of the liquid and the properties of the material being eroded. Cavitation erosion tests were performed using a vibratory apparatus with piezoceramic crystals, in accordance with the ASTM G32-2016 standard. As a reference material, a wrought aluminum-based alloy in the hot-rolled condition, EN AW-6082, was selected. For both alloys, mass losses were measured and erosion rates were calculated. The eroded surfaces were examined by X-ray diffraction (XRD), optical microscopy, scanning electron microscopy (SEM), and energy-dispersive X-ray spectroscopy (EDX). The results indicate that the cavitation erosion resistance of the AZ 31B alloy in the hot-rolled condition is approximately 3.77 times lower than that of the reference material. This behavior is attributed to its lower hardness and heterogeneous microstructure, consisting of an α solid solution matrix with a hexagonal close-packed crystal structure and intermetallic particles of the Mg17Al12 type, which exhibit pronounced brittleness. Cavitation pits are observed mainly within the α-Mg solid solution grains and at the interfaces between the intermetallic phases and the α-Mg matrix.