Interfacial Mechanism of Microwave Pretreatment Enhanced Ilmenite Flotation—Based on OHA + HDPA Composite Collector System

Ilmenite is the core carrier of titanium resources in China. Conventional flotation systems generally have the problems of insufficient collector adsorption efficiency and limited separation index. Microwave pretreatment can strengthen the flotation process by activating the surface of minerals, but its regulation mechanism on the interface properties of ilmenite and the adsorption behavior of collectors remains to be systematically elucidated. Based on the previous research on the flotation separation effect of the ‘OHA + HDPA composite collector + microwave pretreatment (power of 800 W and irradiation time of 180s)’ system, this paper uses the OHA + HDPA (mass ratio 3:1) composite system as the collector and uses surface tension, contact angle, Zeta potential, infrared spectroscopy and X-ray photoelectron spectroscopy, and other multi-scale complementary characterization methods to systematically study the effect of microwave activation on the wettability of ilmenite surface and the adsorption of collector interface. The results show that the wettability of ilmenite surface by microwaves presents a two-way regulation characteristic. In a pure water system, microwave activation increases the surface polar active sites, the water contact angle decreases from 48.44° to 46.65°, and the hydrophilicity is slightly enhanced. Under the action of the collector, microwaves promoted the directional adsorption and orderly arrangement of reagents, the contact angle of minerals increased to 85.24°, the adhesion work reached 0.560 J/m2, and the surface hydrophobicity and solid–gas adhesion ability were significantly improved. Interfacial electrokinetic analysis showed that microwave activation enhanced the positive surface charge of ilmenite, and the isoelectric point shifted from pH 5.1 to alkaline to pH 6.3. In the range of pH 2–10, the Zeta potential of the sample after microwave treatment shifted more negatively, which was due to the synergistic enhancement of electrostatic attraction and chemical chelation sites. Microscopic characterization confirmed that the collector was attached to the surface of ilmenite in the form of chemical adsorption. Microwaves did not change the essential properties of adsorption but increased the adsorption capacity of the collector by 10.9%, and the adsorption layer was more compact and orderly. A mechanism analysis reveals that microwave irradiation induces the oxidation of surface Fe2+ to Fe3+, and its atomic proportion increases from 23.91% to 38.64%, which significantly enhances the chelation between the collector and the iron site and the stability of the chemical bond. At the same time, combined with the change of XPS coordination environment, it is speculated that microwaves can induce lattice distortion, change the coordination environment of titanium atoms, increase the proportion of Ti-O-Fe bridge oxygen structure, increase the unsaturated titanium active site, and strengthen the coordination between the collector and the titanium site. The synergistic activation of iron–titanium multi-sites together enhances the adsorption strength and adsorption capacity of the collector. This study can provide theoretical support at the interface chemical level for the development of high-efficiency ilmenite flotation process.