Integrated Evaluation of Grouting Effectiveness and Seepage Control Mechanisms in a Phosphate Mine Shaft Under Complex Hydrogeological Conditions

Evaluating grouting effectiveness in deep shafts remains difficult because water-control performance is jointly governed by hydraulic response, seepage-path sealing, grout-body quality, and surrounding rock stability under complex hydrogeological conditions. In this study, an integrated evaluation and seepage analysis framework was developed for the Lianhuashan Phosphate Mine shaft project in Zhongxiang City, Hubei Province, China. Multi-source engineering data from hydrogeological observations, geophysical detection, construction records, and laboratory tests were used to evaluate six representative working faces, and a two-dimensional Darcy flow model was established to interpret the seepage-control mechanism. The evaluation results show differences among the treated sections: the auxiliary shaft at the −29.8 m outlet achieved the highest comprehensive score of 74.79, whereas the main shaft at +13 m showed the weakest performance, with a score of 50.16. Overall, three sections were rated as good, two as moderate, and one as poor. The dominant controls on grouting effectiveness are total shaft inflow, surrounding rock integrity/stability, seepage point number, and sealing-related indices. Numerical simulations further show that grouting reduced total shaft inflow from 6.6080 to 2.0198 m3/h, corresponding to a reduction of 69.43%, and shifted the main hydraulic-gradient concentration from the shaft wall to the outer boundary of the grouted ring. Reducing grouting ring permeability from 5.10 × 10−13 to 1.00 × 10−14 m2 further lowered shaft inflow to 0.2929 m³/h and increased water-control efficiency to 95.57%, whereas increasing ring thickness from 8 to 16 m reduced shaft inflow from 2.7063 to 1.7260 m3/h. In addition, moving the water-rich zone away from the shaft reduced total inflow from 2.5503 m3/h at Xf = 10 m to 2.0079 m3/h at Xf = 26 m. These results indicate that effective shaft grouting depends on the coordinated control of inflow suppression, conductive-path sealing, and structural stabilization. The proposed framework provides a practical basis for grouting evaluation and water hazard control in deep shafts under complex hydrogeological conditions.