Improving Particle Sampling Efficiency in Laboratory Brake Wear Emission Systems: A Review

Non-exhaust emissions (NEEs), particularly brake wear particles (BWPs), have become a dominant source of traffic-related particulate matter (PM), accounting for approximately 77% of PM10 and 60% of PM2.5 emissions. Accurate quantification of these emissions is essential under increasingly stringent regulations such as Euro 7. However, measurement reliability is strongly influenced by particle transport and sampling losses. This review provides a state-of-the-art analysis of laboratory-scale methodologies for investigating BWP emissions, focusing on pin-on-disc (PoD) tribometers and inertia dynamometer systems. Particular attention is given to chamber design, airflow management, sampling configurations, and the mechanisms governing particle transport efficiency. The literature indicates that PoD systems are often affected by complex and non-uniform flow fields, leading to incomplete particle capture and reduced representativeness, whereas inertia dynamometers, especially when coupled with constant volume sampling (CVS), provide more controlled and reproducible conditions. Key loss mechanisms, including inertial deposition, diffusion, gravitational settling, and non-isokinetic sampling effects, are major contributors to uncertainty. The reviewed studies highlight that aerodynamic limitations in PoD systems, particularly box-shaped chambers, promote flow recirculation and particle losses. Advanced optimization approaches that combine artificial neural networks (ANNs) with computational fluid dynamics (CFD) simulations show strong potential to improve system design and measurement reliability.