Hybrid Drift-Flux and Deep Learning Framework for Accurate Multiphase Flowrate Prediction via Multi-Modal ERT/ECT Fusion in Horizontal Wells
Qingsheng Zhang, Fei Xu, Jianxiong Li, Xiaomin Liu, Aihua Liu, Xiuwu WangAccurate multiphase flow measurement in horizontal wells is fundamentally challenged by the antagonistic electrical responses of water and gas: Electrical Resistance Tomography (ERT) loses sensitivity to thin liquid films, while Electrical Capacitance Tomography (ECT) suffers signal saturation in conductive water, preventing either modality from covering the full operating envelope alone. This study proposes a physics-guided hybrid modeling framework that integrates multi-modal ERT/ECT sensing to achieve high-precision flowrate inversion. The framework utilizes a corrected multi-modal fusion algorithm, achieving a liquid holdup MAPE of 2.5 ± 0.5% representing a nearly two-fold improvement over the best single-modality system (Direct ERT, 4.5%). For velocity estimation, an optimized cross-correlation method yields results with ± 3.0% error, incorporating multi-sensor and multi-sequence fusion. A key finding is that deep neural networks exhibit Architectural Phase Specialization: multi-branch architectures (MB-DNN) perform strongly on localized, heterogeneous liquid structures (2.0% liquid error), whereas fully-connected architectures (FC-DNN) excel at capturing the global patterns of the continuous gas core (1.2% gas error). By hybridizing a calibrated drift-flux physical model with these phase-specialized DNNs, the framework achieves overall averaged errors of 1.8% for gas and 1.5% for liquid across the full experimental envelope. The proposed framework was evaluated on 444,313 experimental samples and subsequently validated in a three-month industrial trial at the Puguang gas field under extreme conditions (26 MPa, 80 °C), where it maintained a prediction error of ± 2.3%. This work establishes a scalable, physically consistent paradigm for intelligent hydrocarbon production monitoring.