Hot Deformation Behavior of a High-Strength CrNiMoV Steel Under Extremely Low Strain-Rate Conditions

The ultra-large steam turbine rotor and heavy gas turbine disk are key components of power stations. They are manufactured from very large ingots, and extremely low strain rates are used during forging. In this study, a high-strength CrNiMoV steel, 25Cr1Ni4MoV, was hot-compressed at 1000–1200 °C and strain rates of 0.01–0.0001 s−1, and the resulting deformed microstructures were observed. The peak stress ranged from 17 to 72 MPa. The hot deformation equation was obtained, and the activation energy for deformation was determined to be 329 kJ/mol, which was lower than that reported in previous studies due to the extremely low strain rate. The deformation mechanism is dynamic recrystallization even at a strain rate of 0.0001 s−1. The critical strains for complete dynamic recrystallization were determined. The dynamic recrystallization grain size increased slowly with decreasing ln(Z), where Z is the Zener–Hollomon parameter, within the ln(Z) range of 22–27. However, when ln(Z) was below 21, the dynamic recrystallization grain size increased rapidly. This critical ln(Z) value is a new finding. Strategies for controlling grain size in the production of ultra-large steam turbine rotors and heavy gas turbine disk forgings were provided. Finally, future research directions were discussed.