Freeze-Drying for Microbial Preservation in Agricultural Biotechnology: Mechanisms, Formulation Strategies and Industrial Implementation
Luciana Luft, Marcio A. MazuttiFreeze-drying is one of the most effective and widely applied techniques for microbial preservation, playing an increasingly important role in the development of microbial bioinputs for sustainable agriculture. Beyond maintaining microbial viability, successful freeze-dried formulations require the integration of preservation science, formulation engineering, storage stability, and functional performance to ensure product efficacy under industrial and field conditions. This review discusses the current state of the art in freeze-drying for microbial preservation, focusing on the physicochemical mechanisms of cellular damage and protection, formulation strategies, storage stability, and technological factors influencing the development of agricultural bioinputs. Recent advances in computational modeling, systems biology, and rational formulation design are also highlighted as emerging tools for optimizing preservation systems and accelerating product development. Finally, the challenges associated with industrial implementation, quality assurance, and commercial translation are discussed, emphasizing the need for multidisciplinary approaches to develop robust, scalable, and effective freeze-dried microbial bioinputs for sustainable and regenerative agriculture.