Freeze Desalination Technologies for Sustainable Water Treatment: Advances in Crystallization, Brine Management, Energy Integration, and Scale-Up
Beatriz Castillo-Téllez, Margarita Castillo-Téllez, Rosenberg J. Romero, Gerardo Alberto Mejía-Pérez, Rachid Marzoug, Alfredo Domínguez-NiñoFreeze desalination (FD) is being reconsidered as a low-temperature desalination route because it separates water through ice formation rather than evaporation or membrane pressure. This review examines FD from the perspective of sustainable water–energy systems, with emphasis on applications where conventional desalination may face technical or energy limitations. Unlike general reviews focused mainly on freezing principles, this work connects crystallization mechanisms, experimental performance, energy integration, and scale-up barriers. The literature analyzed, consisting primarily of studies published between 2015 and 2026, was grouped into four areas: modeling and simulation, experimental and pilot-scale validation, technological integration, and energy–economic assessment. Recent progress has been reported in eutectic freeze crystallization, vacuum-assisted ice–brine separation, ice morphology control, LNG cold recovery, solar-assisted FD, and hybrid systems that combine desalination with cooling or energy recovery. Reported performance varies widely. Reported SEC varies by more than an order of magnitude: values near 3 kWh/m3 occur mainly under favorable integration or external-cold assumptions, whereas conventionally refrigerated laboratory and pilot systems can require substantially more energy. This difference shows that FD performance depends strongly on crystallizer design, feedwater composition, separation strategy, and cold-energy recovery. FD should not be viewed as a direct replacement for RO, MED, or MSF. Its strongest potential is in hypersaline brine treatment, LNG terminals, cold regions, off-grid systems, island communities, and decentralized water production coupled with renewable or waste-cold sources.