DOI: 10.1002/advs.77307 ISSN: 2198-3844

Flame Suppression in Lithium‐Ion Batteries During Thermal Runaway Through Solvent Design Considering the Volatility–Flammability Relationship

Chi‐Yeong Hong, Joon Ha Chang, Ho Yeon Jang, Jooeun Byun, Chae Rim Lee, Jeongmin Kim, Oh B. Chae, Youngjin Kim, Jun Ho Song, Chihyun Hwang, Seoin Back, Ki Jae Kim, Hyun‐seung Kim

ABSTRACT

An asymmetric sulfonate‐based linear solvent, 2,2,2‐trifluoromethyl mesylate (FMS), is designed and used as the primary solvent in liquid electrolytes to enhance the thermal safety of lithium‐ion batteries (LIBs). The highly polar FMS molecule, composed of trifluoroethyl and methyl groups asymmetrically bound to a sulfonate core, significantly suppresses solvent vaporization and shows a significantly higher flash point than the conventional LIB solvent dimethyl carbonate. Low volatility contributes to the non‐flammability of the FMS electrolyte. Upon electrochemical cycling, the FMS‐based electrolyte facilitates the formation of thermally stable SO x ‐containing passivation films on both graphite and LiNi 0.8 Co 0.1 Mn 0.1 O 2 (NCM811) electrodes. These robust interfacial films effectively suppress side reactions, reduce self‐discharge‐induced heat accumulation, and improve the overall thermal stability of the system under abusive conditions. Furthermore, the interfacial reinforcement and non‐flammability of FMS effectively suppress the thermal propagation‐induced flame hazard potential of LIBs. Without reducing the battery cycle life, the FMS electrolyte improves individual cell safety while effectively suppressing thermal propagation within stacked batteries. Additionally, the electrolyte formulation proposed in this study includes only fluoroethylene carbonate and LiPF 6 , which are both compatible with commercial LIB systems, thereby exhibiting high potential practicability in real systems.

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