Fabrication and Stability of a Fluorine-Free Superhydrophobic Self-Cleaning Surface on 3003 Aluminum Alloy

To improve the antifouling and self-cleaning performance of 3003 aluminum alloy, a fluorine-free water-repellent surface was fabricated by combining nanosecond laser texturing with subsequent heat treatment. The effects of scanning speed, laser power, pulse frequency, and scanning interval on surface wettability were systematically investigated. Under the optimal conditions of 2700 mm/s, 6 W, 35 kHz, and 20 μm, the surface achieved a maximum static water contact angle of 154.3 ± 0.8°. Surface characterization showed that laser processing generated hierarchical micro-/nano-scale structures, while heat treatment promoted surface chemical evolution associated with enhanced hydrophobicity. The highly water-repellent behavior resulted from the synergistic effect of hierarchical roughness and heat-treatment-induced surface chemical changes. The fabricated surface exhibited effective self-cleaning performance, achieving a SiO2 removal efficiency of 98.8% under the specified test conditions. In addition, relatively high water repellency was retained after repeated water-impact and tape-peeling tests. These results demonstrate that nanosecond laser texturing combined with heat treatment provides a simple and environmentally friendly strategy for fabricating water-repellent AA3003 surfaces for antifouling and surface-protection applications.