Fabrication and Characterization of Ti-Nb Coatings by an Electron-Beam Surface Alloying

Ti–Nb alloys are widely recognized as highly promising materials for orthodontic applications due to their excellent functional properties, including superior biocompatibility and a relatively low Young’s modulus that better matches that of human bone. The formation of Ti–Nb surface alloys or surface-modified layers is particularly attractive, as the surface properties of biomedical materials strongly influence their mechanical and biological interactions during service. In the present study, Ti-Nb coatings were fabricated on commercially pure titanium substrates using an electron beam surface treatment (EBST) technique. Initially, a 1 μm thick Nb layer was deposited onto the Ti substrates by direct current (DC) magnetron sputtering. Subsequently, the samples were modified through scanning electron beam irradiation, with beam power varied between 1000 and 2000 W to promote Ti-Nb alloyed layers. The phase composition of the resulting structures was analyzed by X-ray diffraction (XRD). Microstructural characteristics and chemical composition were examined using scanning electron microscopy (SEM) coupled with energy-dispersive X-ray spectroscopy (EDS). Mechanical properties were evaluated in terms of hardness and Young’s modulus. The findings of this study demonstrate the feasibility of tailoring the structural and mechanical properties of Ti–Nb surface alloys through controlled electron-beam processing and support their further investigation for potential orthodontic and dental applications.