Experimental Research on Heat Transfer Through 3D-Printed Plates: Implications for the Development of Smart Facades

To address the increasing demand for energy-efficient buildings, this study experimentally characterizes the effective (λeff) and apparent (λapp) thermal conductivity of 3D-printed polymer plates. While 3D printing offers significant design flexibility, a lack of comprehensive comparative data between printable polymers and conventional building materials limits their integration into large-scale facade systems. This research investigates four distinct materials: standard polylactic acid (PLA Basic), foamable poly-L-lactic acid (PLA Aero), amorphous polyethylene terephthalate glycol (PETG), and carbon fiber-reinforced polyethylene terephthalate (PET-CF). Utilizing the guarded hot plate (GHP) method (ASTM C177, EN 12667, EN 12939), steady-state heat flux and temperature gradients were measured. The methodology incorporates a rigorous uncertainty analysis (k = 2) addressing the inherent inhomogeneity of additively manufactured components. Results demonstrate significant variations: PLA Aero achieved a 57.3% reduction in thermal conductivity (0.114 ± 0.005 W/(m·K)) compared to PLA Basic (0.267 ± 0.011 W/(m·K)), while PET-CF showed increased conductivity (0.533 ± 0.021 W/(m·K)) due to carbon fiber bridging. Notably, multi-layered PLA Aero assemblies outperformed conventional double-glazed units, reaching a minimum λapp of 0.051 W/(m·K). These findings validate the GHP method for 3D-printed polymers and provide a technical foundation for material selection in next-generation, energy-efficient smart facades.