Experimental Investigation into Tensile Mechanical Properties of the Unidirectional Flax Fibre–Reinforced Vitrimer Composite—Seeking Sustainable Opportunities for the Automotive Industry

Emerging sustainability demands and calls for lowering materials’ environmental impact have directed authors to examine a class of polymers characterised as covalent adaptable networks and referred to as vitrimers. In this study, composite plates were made using vitrimer resin as the matrix material and continuous unidirectional flax fibre fabrics as the reinforcement. A specific early-stage composite part production method is proposed to make the multi-ply flax/vitrimer composite plate. The development of natural fibre–reinforced vitrimer composites is of clear research interest as a promising approach towards sustainable and recyclable novel material systems. Specimens prepared with all the plies oriented 0° exhibited a 129.4 MPa tensile strength and a 12.4 GPa tensile modulus, indicating a 334% increase in tensile strength when compared to the average value of 29.8 MPa obtained for neat vitrimer specimens and a 1140% improvement in the tensile modulus compared to the 1.0 GPa reached for neat vitrimer. The specimens whose plies were oriented 90° are found to deliver a tensile strength of 12.2 MPa and a 1.3 GPa tensile modulus. Applying the classical composite material micromechanics equation to calculate the 0°-direction tensile modulus demonstrated a good agreement with the experimentally obtained value—a 9.6% difference was discovered. Proper fibre/matrix interfacial adhesion was detected when the flax/vitrimer specimens’ surfaces after fracture were examined under scanning electron microscope. The research findings on tensile mechanical properties reveal that the observed flax/vitrimer composites may be potential candidates for replacing typical synthetic fibre–reinforced materials rated for automotive applications and intended for in-plane loaded parts, particularly some inner-body vehicle elements.